Connected Manufacturing: The Edge as an Integrated System Component
More variants in decors, materials, and formats, combined with increasing demands for process reliability through automated workflows, are bringing edge processing further into the focus of manufacturing. IMA Schelling demonstrates how this evolves into an integrated production system.
The emphasis lies on the interaction of machining, processes, and data across the entire value chain.
Continuous Edge Processing
As lot-size-one production increases, complexity in edge handling also rises. Large magazines as well as varying decors and material thicknesses lead to numerous manual interventions in conventional processes.
With IMA Schelling systems, milling, drilling, and finishing merge seamlessly: workpieces move through the process without reclamping, even with complex softforming geometries. Laser edging enables a zero joint between edge and panel, combining visual precision with technical durability. Flexible systems process changing formats, materials, and batch sizes during ongoing operation. Precise adhesive application and integrated finishing ensure consistent quality despite high product variability.
Edge Handling Within an Integrated System
IMA Schelling relies on fully automated systems for edge handling. These reduce manual intervention, stabilize processes, and increase machine availability. Edge processing thus becomes a stable process module within connected manufacturing. Systems such as Siro and Carmet manage automated material flow and link the processing stations within the production line.
The Edge Goes Digital
During edge processing, the digital identity of the workpiece is created. Information is captured at the narrow surface and assigned uniquely to the component. Machines respond to real-time data and adapt automatically. This enables economically viable lot-size-one production with high process reliability.
End-to-End Automation
In combination with automated storage, cutting, edging, and end-of-line processes, a continuous process chain is created. The edge thereby becomes the connection point between machining, automation, and digitalization as well as an integral part of the complete manufacturing architecture.